Reinforcing bar binding machine

ABSTRACT

A reinforcing bar binding machine is provided with a cutting die having a wire through hole which penetrates through the die along a direction in which a wire is fed out, a blade portion adapted to move along an open plane of an opening at one end of the wire through hole to cut a terminating end portion of the wire which has passed through the wire through hole and an engagement portion adapted to be brought into engagement with a portion of the wire which lies in the vicinity of the terminating end portion thereof when the blade portion is rotated so as to bend to hold the portion lying in the vicinity of the terminating end portion.

BACKGROUND OF THE INVENTION

1. <Field of the Invention>

The present invention relates to a reinforcing bar bind machine forbinding reinforcing bars by feeding out a wire that is pulled out of awire reel from a guide portion provided at a distal end of a bindingmachine main body to a periphery of the reinforcing bars so as to turnthereround in a loop-like fashion and twisting the wire.

2. <Backround Art>

As is shown in Patent Documents 1 and 2, a reinforcing bar bindingmachine has a beak-like guide portion hat is provided at a distal endthereof. Two reinforcing bars that intersect each other are insertedinto the guide portion, a wire is pulled out of a wire reel, and thewire to which a curling-tendency is applied is fed out while beingcurled, whereby the wire is wound round the reinforcing bars in aloop-like fashion. After the wire has been so wound round thereinforcing bars, a terminating portion of the wire is cut by a cutter,and part of the looped wire is turned while being gripped by a twistinghook, whereby the reinforcing bars are bound together by the wire beingso twisted.

-   -   [Patent Document 1] U.S. Pat. No. 5,279,367    -   [Patent Document 2] JP-A-11-169981

Incidentally, when binding the reinforcing bars, the guide portion ofthe reinforcing bar binding machine is inserted from one side (a frontside) to the other side (a rear side) of an intersecting portion of tworeinforcing bars, and after the two reinforcing bars are bound together,the guide portion is pulled out. It is common that an initiating endportion and a terminating end portion of the wire that is wound roundthe reinforcing bars lie in a position which is away from a twistedportion, and both the end portions never fail to be free. Consequently,normally, as is shown in FIG. 7( a), two end portions 105 a, 105 b of awire 105 lie on an opposite side to a side where a twisted portion 105 clies. However, when the wire is twisted, there occurs from time to timea case in which one or both of the end portion of the wire projectlaterally due to the effect of twisting the wire. Then, when thereinforcing bar binding machine is pulled back to disengage the guideportion from the reinforcing bar after the twisting of the wire iscompleted, there occurs from time to time a case in which as is shown inFIG. 7( b), either of both of the two end portions 105 a, 105 b of thewire 105 which are made free are caught by the guide portion or the likeand are then caused to move to a twisted portion 105 c side of thereinforcing bar together with the reinforcing bar binding machine. Asthis occurs, since the end portion or end portions of the Wire projectto the twisted portion side to thereby be away from the reinforcing bar,not only does the external appearance of the reinforcing bar get worse,but also when concrete is placed in this state, there occurs from timeto time a case in, which the end portion or end portions of the wireproject from a surface of the concrete so placed. When the wire isexposed from the concrete surface, rain water infiltrates into aninterior of the concrete through a gap between the wire and theconcrete, causing cracks therein.

To deal with this, a mechanism is considered in which the wire isdeformed to be held by the cutter and a distal end portion of the guideportion. According to this configuration, since the terminating endportion of the wire is held by the guide portion, when the guide portionis pulled out after the reinforcing bar are bound together, theinitiating end portion of the wire is held down by the terminating endportion of the wire, whereby both the end portions can be kept stayingon the rear side of the reinforcing bar.

However, when the amount of wire remaining in the wire reel reachesalmost zero and an interval between the terminating end portion of thewire used last and an end portion of the wire remaining on the wire reelside is short, there occurs from time to time a case in which theremaining wire piece jams while being caught by the cutter and thedistal end portion of the guide portion.

Since when the wire jams, the wire reel cannot be replaced by a new wirereel so as to feed out a wire, the guide portion has to be disassembledto remove the wire piece.

Further, in the conventional reinforcing bar binding machine, as isshown in Patent Documents 3, 4, curl guides are disposed vertically forapplying a curling-tendency on a wire to curl the wire. A movable curlguide is provided so as to be opened and closed, and by the movable curlguide being designed to be opened and closed, a construction is enabledin which reinforcing bar which are bound together are easily removedfrom a binding machine main body. In addition, the opening and closingconstruction has a function as a safety device. When the movable curlguide is opened, it is judged that the finger or fingers of the operatoror a tool is placed between the curl guides for maintenance or anabnormal state is occurring in which something jams, and the bindingmachine is designed not to operate. Since an opening or closing signalof the movable curl guide is sent to the binding machine main body, anopening becomes necessary which links an interior with an exterior ofthe binding machine main body. In addition, since a sensor for detectingthe movable curl guide is disposed in the interior of the bindingmachine main body so as not to be influenced by dust, impact anddisturbance, a signal is transmitted from the exterior to the interiorof the binding machine main body by a mechanical means. Because of this,a relatively large opening is formed in a signal transmission portion ofthe binding machine main body.

-   -   [Patent Document 3] U.S. Pat. No. 5,956,989    -   [Patent Document 4] JP-A-09-165006

In the conventional reinforcing her binding machine described above,when the movable curl guide is closed, the opening is also closed by acurl guide cover, and therefore, a foreign matter such as a small pieceof wire is made difficult to enter the binding machine main body,However, when initializing is implemented, a wire is twisted to be cutor a wire reel becomes empty, there occurs from time to time a case inwhich a small piece of wire falls in the movable curl guide. Since whenthe curl guide is opened, an opening is produced between the movablecurl guide and the curl guide cover, the cut small piece of wiresometimes enters the interior of the binding machine main body. Inaddition, since a total closure is not always provided between themovable curl guide and the curl guide cover but a small gap is formedtherebetween, when the binding machine is used while being orientedupwards or when a jamming wire is attempted to be removed, there occursfrom time to time a case in which the cut small piece of wire slidesdown on the movable curl guide to enter the interior of the bindingmachine main body from the gap.

In the event that the wire piece enters the binding machine main body,there is a possibility that a problem is caused that the wire piece getsstuck in a movable part, the wire piece enters the interior of a motorto lock the motor, or the detection by a magnetic sensor is delayed,leading to an operation failure of the reinforcing bar binding machine.

SUMMARY OF THE INVENTION

One or more embodiments of the invention provide a reinforcing barbinding machine in which both ends of a wire are kept staying on a rearside of reinforcing bar at all times in an ensured fashion and thejamming of a wire piece can be prevented well.

According to one or more embodiments of the invention, a reinforcing barbinding machine is provided with a cutting die 114 having a wire throughhole 117 which penetrates through the die along a direction in which awire 105 is fed out, blade portion 115 a adapted to move along an openplane 118 of an opening 117 a at one end of the wire through hole 117 tocut a terminating end portion 105 b of the wire 105 which has passedthrough the wire through hole 117 and an engagement portion 130 formedon the blade portion 115 a and adapted to be brought into engagementwith a portion of the wire 105 which lies in the vicinity of theterminating end portion 105 b thereof when the blade portion 115 a isrotated so as to bend to hold the portion lying in the vicinity of theterminating end portion. The blade portion 115 a may be provided on acutter main body 115 which is provided so as to rotate round theperiphery of the cutting die 114.

According to the construction described above, since the engagementportion is brought into engagement with the portion of the wire whichlies in the vicinity of the terminating end portion thereof so as tobend to hold the portion lying in the vicinity of the terminating endportion, the end portion of the wire cut is kept held until the twistingoperation is is completed to complete the binding of the reinforcingbar.

Consequently, since an initiating end portion of the wire is held downby the terminating end portion of the wire until the guide portion ispulled out or the reinforcing bar after the reinforcing bar have beenbound together, both the end portions can be kept staying on the rearside of the reinforcing bar. In addition, even in the event that theamount of the wire remaining within the wire reel reaches almost zero,eventually leaving a short piece of wire, since the piece of wire isonly in engagement with the engagement portion of the blade portion ofthe cutter main body, the wire piece is easily disengaged from theengagement portion. Consequently, the jamming of the wire piece can beprevented well.

Since the terminating end portion of the wire can be held on by thecutter main body, there is imposed no limitation on shapes of othermembers.

The engagement portion 130 may have a first engagement plane 131 adaptedto be brought into contact with the wire 105 when the wire is cut andmade up of a plane which intersects the open plane 118 when the wire iscut and a second engagement plane 132 which intersects the firstengagement plane 131 at an acute angle at a portion of the firstengagement plane 131 which lies on an opposite side to a side facing theopening 117 a of the wire through hole.

According to the construction described above, since the engagementportion is formed by making acute an edge of the blade portion of thecutter main body, no special member is required. Consequently, costsinvolved in improvement can be suppressed to a lower level.

According to one or more embodiments of the invention, there is provideda reinforcing bar binding machine comprising a mechanism for preventinga foreign matter such as a small piece of wire which happens to fall ona movable curl guide from entering an interior of a binding machine mainbody in an ensured fashion.

According to one or more embodiments of the invention a reinforcementbinding machine is provided with a fixed curl guide 5 for applying acurling-tendency on a wire and feeding out the wire downwards, a movablecurl guide 10 which is mounted in an opening 14 formed at a lowerportion in a binding machine main body 2 at a base portion thereof via apivot 15 so as to rotate about the pivot 15 relative to the bindingmachine main body 2 and adapted to the wire sent from the fixed curlguide 5 side to guide again the wire so received towards the fixed curlguide 5 lying thereabove, and a cover portion. 27 provided between themovable curl guide 10 and an upper surface portion 16 of the opening 14,so as to close a gap between the base portion of the movable curl guide10 and the upper surface portion 16 of the opening 14 at all times.

According to the construction described above, the base portion of themovable curl guide is provided in the opening formed at the lowerportion of the binding machine main body via the pivot so as to rotatedownwards and the cover portion is formed for covering the gap betweenthe base portion of the movable curl guide and the upper surface portionof the opening at all times, whereby a foreign matter such as a smallpiece of wire which happens to fall on the movable curl guide fromentering an interior of the binding machine main body in an ensuredfashion, irrespective of the rotation of the movable curl guide.

A sectional shape of the cover portion 27 which is normal to the pivot15 may be formed into an arc-like shape which is centered at the pivot15.

According to the construction described above, since the cover portionis formed into the arc-like shape in section which is centered at thepivot, when the movable curl guide rotates, the cover can close the gapbetween the base portion of the movable curl guide and the upper surfaceportion of the opening continuously at all times.

The cover portion 27 may be formed into a bellows-like shape.

According to the construction described above, since the cover portionis formed into the bellows-like shape, even though the gap between thebase portion of the movable curl guide and the upper surface portion ofthe opening is increased or decreased as the movable curl guide rotatesthe cover portion can cover the gap at all times accordingly.

The cover portion may be formed integral with or separate from themovable curl guide.

According to the construction described above, since the cover portionis formed integral with or separate from the movable curl guide, in theevent that the cover portion cannot be formed integrally due to aproblem with molding or difference in material, the cover portion may beformed as a separate element from the movable curl guide, whereas in theevent that the over portion can be formed integral with the movable curlguide, they may be formed integral with each other. Alternatively,separate elements may be joined integrally by welding or the like.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side view of a reinforcing bar binding machine according toa first exemplary embodiment of the invention.

FIG. 2 is an interior block diagram of a guide portion of thereinforcing bar binding machine.

FIG. 3 is a sectional view taken along the line A-A in FIG. 2.

FIGS. 4( a), 4(b), and 4(c) are explanatory diagrams explaining anoperating form of a curling-tendency applying mechanism.

FIG. 5 is a perspective view resulting when the reinforcing bar bindingmachine is looked up obliquely from therebelow.

FIGS. 6( a), 6(b), 6(c) are operation explanatory diagrams resultingwhen a main part of a twisting mechanism is looked down from thereabove.

FIG. 7( a) and 7(b) are perspective views showing states in whichreinforcing bar are bound.

FIG. 8 is a perspective view showing a reinforcing bar binding machineaccording to a second exemplary embodiment of the invention togetherwith interior mechanisms.

FIG. 9( a) is a sectional view of a movable curl guide in a waitingstate. FIG. 9( b) is a sectional view showing an operating state of themovable curl guide,

FIG. 10 is a perspective view of a peripheral portion. of the movablecurl guide.

FIG. 11 is a perspective view of the movable curl guide.

FIG. 12 is an exploded perspective view of the movable curl guide.

FIGS. 13( a) and 13(b) show a waiting state and an operating state of acover portion of another embodiment.

FIG. 14 shows a waiting state of a cover portion of a furtherembodiment.

FIG. 15 shows an operating state of the cover portion of FIG. 14.

DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS First ExemplaryEmbodiment

In FIGS. 1 to 3, reference numeral 101 denotes a reinforcing bar bindingmachine. A wire reel round which a reinforcing bar binding wire 105 iswound is installed in an accommodation chamber 103 provided in a bindingmachine main body 102 of the reinforcing bar binding machine 101. By atrigger 104 being pulled, the wire reel starts to rotate, so as to feedout the wire 105 to a guide portion 106 which is provided at a distalend of the binding machine main body 102. While being applied acurling-tendency in the guide portion 106, the wire 105 is fed out tomove round reinforcing bars 107 which are disposed inside the guideportion 106. After the wire 105 is caused to turn round the periphery ofthe reinforcing bars 107, the wire 10 is cut at a proximal side, and theportion of the wire which is wound round the reinforcing bar is twisted,whereby the reinforcing bars 107 are bound together.

A guide tube 108 through which the wire 105 pulled out of the wire reelis passed is provided in the binding machine main body 102. One end 108a of the guide tube 108 is made to open to the accommodating chamber103. The other end 108 b of the guide tube 108 is situated before theguide portion 106. A feeding device for feeding the wire 105 is providedat an intermediate portion along the length of the guide tube 108. Inthe feeding device, the wire 105 is fed forwards by an electric motor(not shown).

The guide portion 106 is formed in front of the guide tube 108, and inthe guide portion 106, the wire 105 which is fed into the bindingmachine, main body 102 is applied the curling-tendency so that the wire105 is fed thereout while being curled. A distal end of the guideportion 106 is curved into an arc-like shape. The wire 105 is appliedthe curling-tendency at the distal end of the guide portion 106, so asto turn circumferentially round the reinforcing bars 107 between thedistal end of the guide portion 105 and a lower guide 109.

A curling-tendency applying mechanism is provided in the guide portion106 for applying the curling-tendency on the wire 105 which reaches itafter having passed through an interior of the guide tube 108 whilebeing guided in a straight line into a curve so that the wire 105 is fedthereout while being curled.

Namely, a J-shaped guide frame 113 is provided in the guide portion 106.In the guide frame 113, the end portion of the de tube 108 which guidesthe feeding out of the wire 105 from the wire reel, a wire cuttingmechanism for cutting the wire after a predetermined, mount of the wire105 is fed out, and a fixed curl guide 112 for forming the wire 105 fedthereto by way of the wire cutting mechanism 111 into a curve aredisposed sequentially in that order.

The end portion 108 b of the guide tube 108 is disposed at a baseportion of a curved portion which lies near a distal end of the guideframe 113. The end portion 108 b of the guide tube 108 is constricted sothat the wire 105 is guided to exit from a determined position. The wire105 so guided to exit the guide tube 108 is cut by the cutting mechanism111 after haying been fed out in a predetermined amount so as to bewound round the reinforcing bars 107.

The feeding-out amount of the wire 105 reaches a predetermined amount,the wire cutting mechanism 111 cuts the wire 105. The wire cuttingmechanism 111 is made up of the cutting die 114, having a shaft-likeshape, which is fixed to the guide frame 113, a cutter main body 115which is provided so as to rotate round the periphery of the cutting die114 and a drive lever 116 which rotates the cutter main body 115.

A wire through hole 117 is formed in the cutting die 114 so as topenetrate therethrough along a direction in which the wire 105 is fedout. One end of the wire through hole 117 is made to open to the endportion 108 b of the guide tube 108. The other end of the wire throughhole 117 is made open to the fixed curl guide 112. The wire through hole117 is formed so as to have a diameter which is so large that the wire105 sent from the guide tube 108 is not brought into contact with thewire through hole 117 when the wire 105 penetrates into and passesthrough the through hole 117.

When the cutter main body 115 rotates, a blade portion 115 a moves alongan open plane 118 situated at the end portion of the wire through hole117 which faces the fixed curl guide 112. When the cutter main body 115is rotated by the drive lever 116 after the, wire 105 is caused topenetrate into the wire through hole 117 so that the blade portion 115 athereof is caused to move along the open plane 118 a at the end portionof the wire through hole 117 which faces the fixed curl guide 112, thewire 105 is cut.

The fixed curl guide 112 is fixed in place on a distal end side of theguide frame 113. As is shown in FIG. 2, the fixed curl guide 112 forms aguide groove 120 for guiding the wire 105 in a direction in which thewire 105 is curled in cooperation with the guide frame 113 on both sidesthereof.

A curl catching guide 122 (refer to FIG. 3) is formed adjacent to thefixed curl guide 112 in the guide portion 116, and this curl catchingguide 122 catches an initiating end portion of the wire 105 which is fedout of the fixed curl guide 112 to return after having turnedcircumferentially round the reinforcing bar in a loop-like fashion andguiding the initiating end portion so caught for another circumferentialturn round the reinforcing bar.

In the configuration described above, the wire 105 fed out of the guidetube 108 passes through the wire through hole 117 in the cutting die 114and is fed out further along the guide groove 120 of the fixed curlguide 112. Since the wire 105 contacts a guide surface under a constantpressure in association with a feeding speed of the wire 105, the wire105 is bent into a curved shape so as to be applied thecurling-tendency.

Incidentally, a first guide pin 123 and a second guide pin 124 areprovided at the end portion (or in the vicinity of the end portion) ofthe guide tube 108. The first guide pin 123 and the second guide pin 124project inwards of the guide tube 108. A dimension between a lower oneof the first guide pin 123 and an upper end of the second guide pin 124is set to be almost the same as the diameter of the wire 105. By this,the wire 105 is fed out with an external surface of the wire whichconstitutes an outer side of the bent wire 105 guided by the first guidepin 123 and an internal surface of the wire which constitutes an innerside of the bent wire 105 guided by the second guide pin 124.

A third guide pin 125 is provided on an inner side of a distal end ofthe fixed curl guide 112. The third guide pin 125 is attached so as toproject slightly further inwards than the guide surface of the fixedcurl guide 112. Consequently, the external surface of the bent wire 105which is fed out along the guide groove 12 of the fixed curl guide 112is brought into contact with the third guide pin 125 to thereby be fedout downwards in is FIG. 1. The first to third guide pins 123 to 125 arepreferably formed of a highly hard material such as an ultra highhardness pin or a ceramic pin.

As has been described heretofore, the wire fed out of the guide tube 108is brought into contact with the first guide pin 123 and the secondguide pin 124 which are disposed on the distal end side of the guidetube 108. After having passed through the cutting die 114, the wire 105is fed out along an inner surface of the fixed curl guide 112 and isthen brought into abutment with the third guide pin 125 to thereby beforcefully applied the curling-tendency. In this way, the wire 105 isbrought into contact with the first to third high hardness guide pins123 to 125 but is never brought into direct contact with the distal endof the guide tube 108, the cutting die 114 and the guide groove 120.

The wire 105 is applied the curling tendency in the guide portion 106and is fed out to curl round the reinforcing bars 107 so as to turnround the periphery thereof. Thereafter, the proximal side of the wire105 is cut by the cutting mechanism 111, and the portion of the wire 105which is wound round the reinforcing bars 107 is twisted by a twistingunit so as to bind the reinforcing bars 107 together.

FIGS. 6( a) and 6(b) show a wire twisting unit. A sleeve 129, which isprovided at a portion P in FIG. 1 and to which a pair of hooks 128 ispivotally attached so as to be opened and closed freely, is caused toadvance forwards so that the hooks 128 are closed, whereby as is shownin FIG. 6( c), the wire 105 which is wound round the periphery of thereinforcing bar in the loop-like fashion is gripped. After the hooks 128grip on the wire 105, the hooks 128 are rotated together with the sleeve129, whereby the wire 105 is twisted bind the reinforcing bar together.Thereafter, the hooks 128 are rotated in a reverse direction and thesleeve 129 is withdrawn so as to be detached from the wire 105 forreturn to its initial position. When the sleeve grips on the wire loopand advances forwards, the drive lever 116 of the cutting mechanism 111is activated, as to cut (shear) the wire 105.

Incidentally, as is shown in FIG. 4( a), an engagement portion 130 isformed on the blade portion 115 a of the cutter main body 115 forholding the terminating end portion of the wire. This engagement portion130 forms a wire end portion holding mechanism. The engagement portion130 is made up of a first engagement plane 131 which can be brought intoengagement with a lower surface of the wire 105 which has penetratedthrough the wire through hole 117 when the wire is cut and a secondengagement plane 132 which is formed to extend acutely from a distal endportion of the first engagement portion and which can be brought intoengagement with the lower surface of the wire 105 after the wire 105 hasbeen cut. The first engagement plane 131 is made up of a plane whichintersects the open plane 118 of the wire through hole 117 when the wireis cut. (In this embodiment, the plane making up the first engagementplane 131 and the open plane 118 of the wire through hole 117 intersecteach other at an angle of substantially 90 degrees. However, the wirecan be cut even in the event that the intersecting angle when the wireis cut is not necessarily 90 degrees. The second engagement plane 132intersects the first engagement plane at a portion which lies on anopposite side of the first engagement plane 131 to a side which faces anopening 17 a of the wire through hole. The first engagement plane 131and the second engagement plane 132 intersect each other at an acuteangle.

According to the configuration described above, since the engagementportion 130 is formed on the blade portion 115 a of the cutter main body115, when the cutter main body 115 rotates as a result of the wirecutting mechanism 111 being actuated after the wire 105 is applied thecurling tendency in the guide portion 106 and is then turnedcircumferentially round the reinforcing bars 107, the first engagementplane 131 of the engagement portion 130 is brought into engagement withthe wire 105 being cut at the portion lying in the vicinity of theterminating end portion thereof so as to push up the wire 105 as isshown in FIG. 4( b) in the course of rotation of the cutter main body115. By this, since although part of the wire 105 is brought intoabutment with a groove bottom of the guide groove 120, the wire 105cannot be pushed up any further than the groove bottom, the portion ofthe wire 105 which lies in the vicinity of the terminating end portionof the wire 105 is bent by a distal end portion 133 of the firstengagement plane 131. As is shown in FIG. 4( c), the terminating endportion 105 b of the wire 105 is kept caught on the distal end portion133 of the first engagement plane 131 even after the cutter main body115 completes its rotation and is held in such a state that the portionlying in the vicinity of the terminating end portion is in engagementwith the second engagement plane 132. Consequently, as is shown in FIG.5, the initiating end portion 105 a of the wire 105 is caught on theportion of the wire 105 including the terminating end portion 105 b ofthe wire 105 which is held by the guide portion 106 so as to be helddown thereby. As a result, both the end portions 105 a, 105 b of thewire 105 are not allowed to move freely and can be kept staying on arear side of the reinforcing bar. Even in the event that the amount ofthe wire 105 which remains within the wire reel reaches almost zero anda short piece of wire 105 p as is shown in FIG. 4( c) is left at last,since this wire piece 105 is only in engagement with the engagementportion 130, the wire piece 105 p is easily disengaged. Consequently,the lamming of the wire piece 105 p in the guide portion 106 can beprevented well.

Moreover, since the terminating end portion of the wire 105 can be heldonly by the cutter main body 115, there is imposed no limitation onshapes of other members.

Second Exemplary Embodiment

In FIG. 8, reference numeral 1 denotes a reinforcing bar bindingmachine. A wire reel (not shown) round which a wire 4 is wound isinstalled in an accommodation chamber 3 provided in a binding machinemain body 2 of the reinforcing bar binding machine 1. The wire 4 is sentto a fixed curl guide 5 provided at a distal end of the binding machinemain body 2 while rotating the wire reel, the wire 4 is applied acurling-tendency by the fixed curl guide 5 so as to curl roundreinforcing bars 6 so as to turn round the periphery thereof, a proximalside of the wire 4 is cut, and the portion of the wire so turned roundis twisted, whereby the reinforcing bars 6 are bound together.

A guide tube 7 through which the wire 4 pulled out of the wire reel ispassed is provided in the binding machine main body an end of the guidetube 7 is made to open to the accommodation chamber 3, and the other endis made to open to a base portion of the fixed curl guide 5. A pair offeeding gears (not shown) is installed in the guide tube 7 at anintermediate portion along the length thereof as to feeding device ofthe wire 4. The wire 4 is held between the gears and is designed to befed out by the rotation of the gears.

When a switch is ON by a trigger 8, an electric motor rotates, whichrotates the wire feeding gears. Then, the wire 4 wound round the wirereel accommodated in the accommodation chamber is fed out to the frontof the binding machine main body 2 through the guide tube 7.

The fixed curl guide 5 and a movable curl guide 10 are disposed at afront end of the binding machine main body so as to project therefrom,and the fixed curl guide 5 applies the curling-tendency on the wire 4sent from the wire reel to feed it out downwards, while the movable curlguide 10 guides the wire 4 sent thereto by the fixed curl guide 5 toreturn again to a predetermined position on the fixed curl guide 5 lyingthereabove. A distal end of the fixed curl guide 5 is curved into anarc-like shape, and the wire 4 is applied the curling-tendency thereatso as to turn circumferentially round the reinforcing bars 6 in aloop-like fashion between the movable curl guide 10 and the fixed curlguide 5.

A wire cutting device (not shown) is installed in the fixed curl guide5. The wire cutting device cuts the wire when a feeding-out amount ofthe wire 4 reaches a predetermined amount.

A wire twisting unit 11 is installed in an interior of the bindingmachine main body 2 and a twisting hook 12 is provided at a distal endportion of the wire twisting unit 11.

In the wire twisting unit 11, the hook 12 is pivotally attached to asleeve 13 so as to be opened and closed freely, and the sleeve 13 iscaused to advance forwards by an electric motor 9 so that the hook 12 isclosed, whereby the wire 4 which is turned round the periphery of thereinforcing bars 6 in the loop-like fashion is gripped by the hook 12.The hook 12 is rotated together with the sleeve 13 so as to twist thewire 4, whereby the reinforcing bars 6 are bound together. Thereafter,the hook 12 is rotated in a reverse direction, and the sleeve 13 iswithdrawn so as to be detached from the wire 4 for return to its initialposition. The wire 4 is twisted as the sleeve 13 advances forwards afterthe wire has been cut.

The rotation of the feeding gears, cutting of the wire 4, operation ofthe wire twisting unit 11 and the like are sequence controlled by acontrol circuit, not shown. The control circuit also measures a feedingmount of the wire 4 based on a rotating amount of the feeding gears.

Incidentally, as is shown in detail in 9(a), 9(b) and 10, the movablecurl guide 10 is provided in an opening 14 formed at a lower portion ofthe binding machine main body via a pivot so as to rotate downwards sothat work such as maintenance work can easily be performed.

The opening 14 is formed to open at a central portion of a front weal 17which makes up the lower portion of the binding machine main body, andan upper surface portion 16 is made up of a concave surface portion 18which formed into an arc-like shape in section and a triangulargrove-like recess portion 20 which is formed at the rear of the concavesurface portion 18. A lower portion of the opening 14 is formed by anerect wall 21 which makes no a lower portion of the front wall 17.

As is shown in FIGS. 11 and 12, a guide groove 22 is formed at a frontportion of the movable curl guide 10 so as to be widened in width at agrant end thereof, and a plate-like portion 23 is formed at a rearportion thereof. Guide members 24 are formed to be erected on theplate-like portion 23, and these guide members 24 are situated on bothsides of a base portion of the guide groove 22 to guide the wire 4 so asnot to wobble.

Erected edges 25 are formed on both sides of the plate-like portion 23.Distal ends of the erected edges 25 are made integral with the guidemembers 24. Base portions 25 a of the erected edges 25 are formed intoan arc-like shape. Bearing holes 26 are formed in central portions ofthe base portions 25 a. An abutment piece 33 is formed at the rear ofone of the erected edges 25 so as to extend therefrom.

A cover portion 27 is disposed at an upper portion of a base portion ofthe movable curl guide 10. This cover portion 27 is made up of a covermain body 28 having an arc-like shape in section, a lower wall piece 30which is formed to be suspended from a lower portion of a front end ofthe cover main body 28 and side pieces 31 which are bent to the rearfrom both side edges of the lower wall piece 30. A spring receivinggroove 29 is formed at a rear end of the cover main body 28, and bearingholes 32 are formed in the side pieces 31. A central portion of the arcof the cover main body 28 is formed to he centers of the bearing holes32.

The cover portion 27 is disposed on the plate-like portion 23 of themovable curl guide 10 together with a torsion coil spring 34 and isconnected thereto by a pivot 15 which is inserted into both the bearingholes 26, 32. The side piece 31 and the abutment piece 33 are broughtinto abutment with each other on the plate-like portion 23.Consequently, as is shown in FIGS. 9( a) and 9(b) the cover portion 27rotates together with the movable curl guide 10 at all times.

Incidentally, the pivot 15 is supported rotatably by bearing portionsnot shown) which are provided on both sides of an interior of theopening 14 of the binding machine main body, and one end 34 a of thetorsion coil spring 34 projects from the spring receiving groove 29 inthe cover portion 27 so as to be brought into engagement with the recessportion 20 on the upper surface portion 16 of the opening 14. The otherend 34 b is brought into engagement with an upper surface of theplate-like portion 23. Although a distal end side of the movable curlguide 10 is biased so as to rotate upwards by the configurationdescribed above, for example, since an end face or a rear portion of theplate-like portion 23 is brought into abutment with the lower portion ofthe opening 14, the movable curl guide 10 is stopped to stand still inthat position, and the movable curl guide 10 can be rotated downwardsagainst the spring force of the torsion coil spring 34.

According to the configuration described above, the cover portion 27closes a gap between the base portion of the movable curl guide 10 andthe upper surface portion 16 of the opening 14 at all times. Then, whenthe movable curl guide 10 is rotated downwards for some reason, thecover portion 27 is also rotated at the same time as is shown in FIG. 9(b). Since the cover main body 28 is formed into the arc-like shape insection, the gap between the upper surface 16 and the opening 14 is keptclosed. (As this occurs, the cover main body 28 and the upper surfaceportion 16 may be dimensioned so as to be brought into sliding contactwith each other.) Consequently, since the gap is kept closed at alltimes from before to after the rotation of the movable curl guide 10, aforeign matter 35 such as a small piece of wire which happens to fall onthe movable curl guide 10 can be prevented from entering an interior ofthe binding machine main body in an ensured fashion.

The cover portion 27 only has to be configured to close the gap at alltimes from before to after the rotation of the movable curl guide 10.Consequently the invention is not limited to the form that has beendescribed above. For example, as is shown in FIGS. 13( a) and 13(b) acover portion 27 may be configured to have a bellows-like shape.

In this case, too, when the movable curl guide 10 is rotated downwards,the cover portion 27 extends. Consequently, even in the event that asthe movable curl guide 10 rotates, the cap between the plate-likeportion 23 at the base portion of the movable curl, guide 10 and theupper surface portion 16 of the opening 14 is increased or decreased,the gap can be closed at all times accordingly.

As is shown in FIGS. 14, 15, a cover main body 28 of a cover portion 27may be made of an elastic material, and the cover main body 28 may beconfigured so that a front half portion is formed as a curved portion 28a having an arc-like shape in section and a rear half portion is formedas a wavy portion 28 b having flexibility. In this case, too, even inthe event that as the movable curl guide 10 rotates, the gap between theplate-like portion 23 at the base portion of the movable curl guide 10and the upper surface portion 16 of the opening 14 is increased ordecreased, the gap can be closed at all times accordingly.

Further, the cover portion does not have to be formed as the separateelement from the movable curl guide as described is in the embodiments.If possible, both the members may be formed integral with each other.Alternatively, both the members are formed separate from each other andmay when be made integral with each other by welding or the like.

DESCRIPTION OF REFERENCE NUMERALS

2 binding machine main body; 5 fixed curl guide; 10 movable curl, guide;33 abutment piece; 14 opening; 15 pivot; 16 upper surface portion; 27cover portion; 105 wire; 106 guide portion; 114 cutting die; 115 cuttermain body; 115 a blade portion; 117 wire through hole; 130 engagementportion.

1. A reinforcing bar binding machine comprising: a cutting die includinga wire through hole which penetrates through the c ting die along adirection in which a wire is fed out; a blade portion adapted to movealong an open plane of an opening at one end of the wire through hole tocut a terrain end portion of the wire passing through the wire throughhole; and an engagement portion formed on the blade portion and adaptedto be brought into engagement with a portion of the wire which lies inthe vicinity of the terminating end portion thereof when the bladeportion is related moved so as to bend to hold the portion lying in thevicinity of the terminating end portion.
 2. The reinforcing bar bindingmachine according to claim 1, wherein the blade portion is provided on acutter main body which is movable along an outer surface of the cuttingdie.
 3. The reinforcing bar binding machine according to claim 1,wherein the engagement portion includes: a first engagement planeadapted to be brought into contact with the when the wire is cut andcomprising a plane which intersects the open plane when the wire is cut;and a second engagement plane which intersects the first engagementplane at a portion of the first engagement plane which lies on anopposite side to a side facing the opening of the wire through hole, andwherein the first engagement plane and the second engagement planeacutely intersect with each other.
 4. A reinforcement binding machinecomprising: a fixed curl guide for applying a curling-tendency on a wireand feeding out the wire downwards; a movable curl guide, a base portionof which is mounted in an opening formed at a lower portion in a bindingmachine main body via a pivot so as to rotate about the pivot relativeto the binding machine main body and adapted to receive the wire sentfrom a fixed curl guide side to guide again the wire so received towardsthe fixed curl guide lying thereabove; and a cover portion providedbetween the movable curl guide and an upper surface portion of theopening, so as to close a gap between the base portion of the movablecurl guide and the upper surface portion of the opening at all times. 5.The reinforcing bar binding machine according to claim 4, wherein thecover portion is formed integral with the movable curl guide.
 6. Thereinforcing bar binding machine according to claim 4, wherein the coverportion is formed separate from the movable curl guide.
 7. Thereinforcing bar binding machine according to claim 4, wherein the coverportion has a sectional shape which has an arc-like shape which iscentered at the pivot and which is normal to the pivot.
 8. Thereinforcing bar binding machine according to claim 7, wherein the coverportion is brought into sliding contact with the upper surface portionof the opening.
 9. The reinforcing bar binding machine according toclaim 4, wherein the cover portion is formed into a bellows-like shape.